Classification of Parts2023-06-20T14:05:38-07:00

Classification of Parts and Duplicate Parts Avoidance

Reduce product complexity and drive down costs

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Classification of Parts and Reuse Opportunity

Parts Classification

TriStar PLM Solutions understands that in today’s world, it is imperative for manufacturers to stay on the cutting edge of innovation – to engineer for choice – and to get products to market quickly. One challenge is that product complexity leads to more parts, which are hard to find and seldomly governed. This results in duplicate parts frequently being introduced. This hurdle can slow progress (and increase costs) across sourcing, manufacturing, quality, sales, and service.

By governing the new part creation process, manufacturers not only benefit from significant cost savings but realize efficiencies and productivity gains through greater reuse and an overall reduction in the part count. Through parts classification, it becomes easier to manufacture and bring higher quality products to market faster.

Classification of Parts – Benefits and Reuse

Classification of Parts – Implementation Early in the Process with Windchill

PTC’s PLM platform, Windchill, ensures parts are classified to align with important attributes such as supplier status and materials used. For example, is the supplier identified as “approved to use and preferred,” “approved to use but not preferred,” or “do not use?” And were the materials used in creating the part made in support of sustainability initiatives? Windchill connects this information across the part lifecycle; as engineers select parts, procurement establishes new part value, and the supply chain strategizes to avoid part and material shortages.

Within the design phase, teams can classify parts by creating a hierarchical taxonomy, making it easy to break parts down by categories including hardware, software, electrical, sourced components, and more. With this taxonomy in place, engineers and design teams can then leverage self-service search functionality on any of the parameters to find an exact or similar part. As parts are classified, the addition of high-quality, accurate data in the form of metadata describing the attributes of the parts also delivers value downstream.

With supplier management (SUMA), the enterprise understands which parts can be sourced from which supplier as a product is being defined. Windchill makes it possible to list and track vendors and manufacturers and their parts.

Here are PTC’s 5 best practices for getting started with parts classification:

  1. Establish a parts governance strategy to avoid duplicate parts being created
  2. Assign a new role of Global Module Owner to be responsible for the creation of strategic parts
  3. Establish a parts classification taxonomy, including supporting attributes, that focuses on commodity parts
  4. Align taxonomy with important attributes for purchasing and the supply chain (i.e. materials used, availability of materials, supplier classification)
  5. Expand parts classification taxonomy to include engineered parts (both internal and outsourced)

Classification of Parts – Product Features in Windchill:

  • Configurable Classification Schemes: Establish naming and structure conventions to meet your business needs

  • Automatic Part/Document Naming: Part names are system-generated based on the classification and attribute values

  • New Part/Document Classification: Ensure adoption of company policy

  • Classification Search and Find Similar Objects: Localized classification text and measurements can switch between standards – improve search accuracy for all regions

  • Import/Export and Mass Update: Update large amounts of data without sacrificing quality or accuracy

  • Supplier Data Management: Automate the flow of supplier reference data associated with a part or product from a single source of truth

  • Engineering Bill of Material Specifications: Create alignment with suppliers from the BOM to source and qualify a part and notify supplier of part changes. Jointly manage quality control plan, material compliance, and material DFM analysis

  • Sustainability: Assign part attributes to assist engineers in selecting parts that ensure sustainability standards are met

Parts Classification

Introducing new parts and tooling can impose significant costs and resource constraints on your organization unnecessarily. With parts reuse, you can optimize for manufacture and service. By reducing the number of duplicate parts and drawings, manufacturing and service engineers can more easily plan, assemble, test, and execute – reducing costs and increasing efficiency across your enterprise.

Download this guide, Saving Millions on Reuse: Quantifying the Value of Parts and Family Classification, to understand the potential impact of parts classification for your organization. You’ll learn:

  • The Hard Benefits of Classifying and Reusing Parts

  • Part Lifecycle Phases Across Value Chain Teams

  • Ways of Achieving Greater Part Reuse

  • How to Calculate Your Annual Savings

Download the Guide

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